Coating tests
- Salt spray chamber · ASTM B117
- Dry film thickness · DFT gauge
- Adhesion · cross-hatch, ISO 2409
- Cure · MEK solvent rub
- Gloss, impact and pencil hardness
- Throw power · CED box test
- Flexibility · conical mandrel bend
PLANNED IN-HOUSE QUALITY CONTROL
Tested on the part.
Controlled in the bath.
According to the brochure, the intended laboratory will verify both finished components and process conditions. Dispatch test reports are planned to support customer PPAP documentation.
Bath & process control
- pH and conductivity · every shift
- CED bath solids, P/B ratio and MEQ
- Titration of degrease and phosphate
- Phosphate coating weight
- Oven profile · in-house data logger calibration
- Auto-cascading rinse purity · every shift
- Instrument calibration · NABL-traceable standards
- SPC on DFT and bath parameters
Equipment and test-program details describe the planned facility, not tests already completed at the new site.
ENVIRONMENTAL DESIGN
Efficiency designed into the process.
SVSC's brochure describes an environmentally focused plant design incorporating water recovery, effluent treatment, fume control and reduced coating waste.
ETP · 5 KLD
Planned treatment of rinse-water effluent on site
DM / RCDM rinses
Recycled water and cascading rinses to reduce water use
UF paint recovery
Return coating drag-out to the bath
Fume scrubber
3 HP acid/alkali fume scrubber on pretreatment
Powder reclaim
Stainless-steel multi-cyclone powder recovery
Jig and oven design
Improve loading efficiency and reduce fuel consumption per part
MANAGEMENT SYSTEMS
Certification in progress.
The brochure identifies these as target management-system certifications. They have not been presented as achieved or certified.
IATF 16949Automotive quality
ISO 9001Quality management
ISO 14001Environmental management
ISO 45001Occupational health & safety
ISO 50001Energy management
Also planned: Maharashtra Pollution Control Board (MPCB) Consent to Operate and MSME ZED certification. The brochure describes an MPCB-compliant design; statutory approval is not implied.
TAKE THE NEXT STEP
Send your part drawing.
Share dimensions, coating specifications and monthly volume. We will discuss the process, jigging and commercial requirements.